3 Types of Roof Sheathing Options: Pros & Cons

Key Takeaways

  • Plywood sheathing is durable, cost-effective, and resistant to warping.
  • OSB sheathing is more affordable than plywood and performs well under typical conditions.
  • The Zip System is an integrated water and air barrier but comes at a higher cost.
  • Proper installation is key to maximizing the lifespan and effectiveness of your roof sheathing.
  • At Apex Restoration & Roofing, we select sheathing materials based on your specific needs to ensure optimal performance for your unique situation.

Why Roof Sheathing Choices Matter

Impact on Roof Durability

The type of sheathing you choose directly influences how long your roof will last. For example, plywood is strong and able to withstand various weather conditions. It’s made by gluing together multiple layers of wood veneers, which makes it very durable.

There’s also OSB, or oriented strand board, which is made from compressed wood strands and adhesives. It has a similar level of strength but at a lower cost. However, its performance can be compromised in areas with high moisture.

Effect on Energy Efficiency

Good roof sheathing provides an additional layer of insulation. This helps maintain the indoor temperature, reducing the need for heating and cooling. 

For instance, the Zip System sheathing includes an integrated water and air barrier, which enhances energy efficiency by minimizing air leaks.

Role in Weather Protection

A well-chosen sheathing material acts as a barrier against rain, snow, and wind. Plywood, for instance, is less likely to warp or crack under pressure, providing reliable protection against the elements.

Apex Restoration & Roofing: Your Roofing Specialists in Colorado

Located in Englewood, Colorado, Apex Restoration & Roofing offers expert residential and commercial roofing services. With over 27 years of experience, we specialize in roof replacements, repairs, and storm damage restoration, using only the highest quality materials. Our A+ BBB rating and a 5-star rating on Google from satisfied customers ensure your project meets the highest standards of quality and satisfaction.

See the Apex difference today!

Plywood Sheathing

Pros of Using Plywood

  • Durability: Plywood is strong in all types of weather.
  • Cost-Effectiveness: It offers a good balance between cost and performance, making it a budget-friendly option.
  • Resistance to Warping: Plywood is less prone to warping or splitting compared to other materials.
  • Workability: Easier to cut, handle, and install compared to some alternatives, which reduces labor costs.

Cons of Using Plywood

  • Higher Cost: Plywood typically costs 15–20% more than OSB sheathing.
  • Inconsistent Quality: Natural wood variations can lead to knots and voids that may affect performance.
  • Weight: Plywood is heavier than OSB, which can make installation more challenging.
  • Moisture Vulnerability: Plywood can be susceptible to moisture damage if not properly sealed or maintained. Over time, exposure to water can lead to rot, reducing its effectiveness and lifespan.

Oriented Strand Board (OSB) Sheathing

Pros of OSB

  • Affordability: OSB is often less expensive than plywood, making it an attractive option for budget-conscious homeowners.
  • Uniformity: Its manufacturing process ensures consistent quality and performance without the natural defects found in plywood.
  • Size Availability: OSB comes in larger panel sizes, which reduces the number of seams on your roof.
  • Strength: OSB provides a solid base for roofing materials and can handle heavy loads without bending, with excellent shear strength for wind resistance.
  • Environmental Considerations: OSB can be manufactured from fast-growing, sustainable wood species and utilizes more of the log than plywood production.

Cons of OSB

  • Moisture Vulnerability: When exposed to water over time, OSB can swell and lose its structural integrity. This can lead to issues like buckling and reduced load-bearing capacity.
  • Slower Drying: If OSB gets wet, it takes longer to dry than plywood and may not return to its original dimensions.
  • Edge Sensitivity: OSB’s edges are more prone to damage compared to plywood. This makes it less suitable for areas with heavy rainfall or high humidity unless properly treated and sealed.
  • Weight: OSB is slightly heavier than plywood of the same thickness.

Zip System Sheathing

Pros of the Zip System

  • Integrated Barrier: The Zip System includes a built-in water and air barrier, reducing the need for additional layers of protection like traditional felt or synthetic underlayment.
  • Time Savings: Installation can be faster than traditional sheathing systems that require separate water barriers.
  • Energy Efficiency: By minimizing air leaks, the Zip System helps improve the energy efficiency of your home, potentially leading to lower heating and cooling costs.
  • Durability: The integrated system provides excellent protection against weather elements to boost the longevity of your roof.
  • Warranty Protection: The Zip System typically comes with a substantial manufacturer’s warranty, providing peace of mind for homeowners.

Cons of the Zip System

  • Cost: It’s generally 40–50% more expensive than traditional sheathing options like plywood and OSB. 
  • Installation Precision: The Zip System requires precise installation to ensure its effectiveness. Any mistakes during installation can compromise its protective features, leading to potential issues down the line.
  • Specialized Tools: Proper installation may require specific tools and tapes that add to the overall cost.
  • Limited Track Record: As a newer system compared to traditional plywood and OSB, it doesn’t have the decades-long performance history of more established materials.

Choosing the Right Sheathing for Your Home

Consider Local Climate

  • If you live in a rainy area, prioritize moisture-resistant materials like plywood or a well-sealed OSB.
  • For regions with extreme temperatures, consider the insulating properties of the sheathing material.
  • In areas prone to high winds, choose a material that offers strong structural support.
AD 4nXdVg9XcxL6KolYRza v6AYcbqO RPVb9vJkqSoQ3HlfcpXR0 p1Udv y2YacFQo1uFpxjV0TQgesCggbJa7zR1 EVGUSpk1hE3PFdJYI7gxMEtU45U1nSSKQo6vb 9 kJA4w5H
Always consult with a local roofing expert like the Apex Restoration & Roofing team, which understands the unique demands of your region. 

Factor in Budget Constraints

Plywood and OSB are generally more budget-friendly compared to the Zip System. However, weigh the initial costs against the long-term benefits. Investing in a more expensive system might save you money on repairs and energy bills in the future.

Evaluate Long-term Performance

Long-term performance should also be a key consideration. Look for materials that offer durability and reliability over time. Consider the following:

  • Maintenance Needs: Some materials require more maintenance than others to remain effective.
  • Warranty: Check if the manufacturer gives you a warranty on the sheathing material.

Installation Tips for Homeowners

Basic Tools and Equipment Needed

  • Saw: A circular saw works best for cutting sheathing panels to the desired size.
  • Hammer: You’ll need this to drive nails into the sheathing.
  • Nails or Screws: Choose galvanized nails or screws for better resistance to rust and corrosion.
  • Measuring Tape: Accurate measurements are crucial for a successful installation.
  • Safety Gear: Don’t forget gloves and goggles to protect yourself during the process.

Step-by-Step Installation Guide

  1. Prepare the Roof: Ensure the roof structure is clean and free of debris. Check for any damaged areas that need repair before you begin.
  2. Measure and Cut: Use your measuring tape to determine the size of the sheathing panels needed. Cut them to size using a circular saw.
  3. Lay the Panels: Start at the bottom edge of the roof and work your way up. Lay the panels perpendicular to the rafters for maximum strength.
  4. Secure the Panels: Use galvanized nails or screws to attach the panels to the rafters. Ensure each panel is securely fastened before moving to the next.
  5. Check Alignment: As you progress, make sure the panels are aligned correctly and that there are no gaps between them.
  6. Seal the Joints: Use a waterproof sealant to cover the joints and edges of the panels, enhancing moisture resistance.

Trust Apex Restoration & Roofing For Your Roof Sheathing Needs

Look, we get it—picking the right roof sheathing feels overwhelming. Should you go with plywood? OSB? That fancy Zip System everyone’s talking about? And what about installation?

AD 4nXfsgaRvsNQm omi gxwr0VJTJ 1u7s8q0Nngn6F9w1fJkXZ8LklW1mxAS0abAXl8YpErR2PCX6knlM04JxCp34kpYy
The Apex team brings the right tools, experience, and attitude to every sheathing project.

At Apex Restoration & Roofing, we’ve installed several roof sheathing systems over the years. We’ve seen what works, what doesn’t, and what’s worth your hard-earned money.

Our team doesn’t just slap up some boards and call it a day. We take the time to:

  • Check out your specific situation (because every home is different!)
  • Walk you through the options without the confusing jargon.
  • Make sure you’re getting the right material for your home, not just what’s trendy.
  • Install everything the right way, so you don’t end up with nasty surprises down the road.

Want to know the best part? You’ll sleep better knowing real pros handled one of the most important parts of your home. No more lying awake during storms wondering if you installed that OSB correctly!

Give us a call today at 303-691-5035 or visit our website. We’ll talk through your options, give you a straightforward quote, and help you make the smart choice for your roof. 

Upgrade Your Roof with Apex Today!

Frequently Asked Questions (FAQs)

What is the most cost-effective type of roof sheathing?

OSB’s affordability stems from its manufacturing process, which uses wood strands and adhesives. This results in a lower cost compared to plywood while still offering strong performance under typical conditions.

How does OSB compare to plywood in terms of moisture resistance?

Plywood offers better moisture resistance than OSB. This is because plywood’s layered construction provides more natural barriers against water penetration. OSB, while strong, can swell and degrade if exposed to moisture over long periods.

Therefore, if you live in a wet climate, plywood might be the better choice for its superior moisture resistance. However, with proper sealing and maintenance, OSB can also perform well in less humid environments.

Is the Zip System worth the extra cost?

The Zip System can be worth the extra cost if you prioritize energy efficiency and weather protection. Its integrated water and air barrier reduces the need for additional layers, streamlining the installation process and enhancing performance.

How often should roof sheathing be replaced?

Roof sheathing usually lasts as long as the roof itself, often 20–30 years or more. However, factors such as weather exposure, quality of installation, and material type can affect its lifespan. Regular inspections can help identify signs of damage or wear, such as warping, rot, or water damage. If you notice any of these issues, it might be time to consider replacing the sheathing to maintain the integrity of your roof.

Can I install roof sheathing myself, or do I need a professional?

Installing roof sheathing can be a DIY project if you have the right tools and skills. However, it requires precision and attention to detail. The Apex Restoration & Roofing team brings specialized expertise to roof sheathing projects that DIY approaches simply can’t match. Our professional installers are trained in the latest sheathing technologies and installation techniques, making sure your roof receives the proper foundation it needs.

Don’t trust your home’s primary protection system to chance. Call Apex today at 303-691-5035 for a free consultation and get the peace of mind that comes with professional sheathing installation.

Facebook
Twitter
LinkedIn
Apex Testimonials

What Our Customers Say

[wp-testimonials widget-id=3]

View Apex Reviews on Every Platform

Why choose Apex Roofing & Restoration

We can save you money on your next roofing project

Professional Experts

Our team of skilled experts is dedicated to delivering top-notch roofing services. We take pride in our work and are committed to ensuring the highest level of customer satisfaction.

Certified Team

Apex team members have undergone rigorous training and possess the necessary skills to tackle any roofing challenge. Trust in our expertise to deliver outstanding results for your project.

On-time Service

We understand the importance of timely project completion. At Apex Roofing, we prioritize efficiency, ensuring that your roofing project is completed on schedule without sacrificing quality.

Customer Support

Our customer support team is available to address any questions or concerns you may have. We're always here to assist you and ensure a seamless experience with Apex Roofing.

Denver Cottonwoods HOA

Check out our video on the transformation Cottonwoods in Denver